Cranes, hoists, and monorails are critical components of lifting operations across a wide range of industries. To maintain safety and meet regulatory requirements, these systems must undergo load testing in accordance with Australian Standards.
Load testing confirms that lifting equipment can safely operate at its rated capacity, supporting the ongoing safety, reliability, and compliance of your lifting operations.
At AME, we help you meet legal, safety, and operational requirements through routine and reliable crane load testing. Our services align with AS 1418, AS 2550, and all relevant WHS regulations.
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What We Do
We provide tailored load testing for:
Monorails
Monorail systems must undergo load testing after installation, major repairs, or modifications to ensure structural stability and lifting performance. Our inspection and testing of the monorail evaluates the integrity of the support beams, hoist mechanisms, and rail alignment, confirming safe and compliant operation under load.
Mobile Cranes
Mobile cranes are tested following assembly, significant repairs, or structural modifications. Our load tests assess the crane’s boom extension, slewing function, stability, and lifting capacity. We also perform annual testing of the load indicator system, in line with Australian standards and manufacturer requirements.
Tower Cranes
We conduct comprehensive load testing for tower cranes after installation, reassembly, or as part of scheduled maintenance. Testing focuses on structural integrity, load distribution, counterweight balance, and stability, ensuring the crane performs safely across its full operating range.
Bridge & Gantry Cranes
Bridge and gantry crane testing involves checking hoist functionality, brake performance, bridge structure integrity, and how loads are distributed across the span. We also verify rail alignment to ensure safe travel and lifting during operations.
Vehicle-Mounted Cranes
Vehicle-mounted cranes are tested following repairs or changes that may impact load stability. Our process checks support outriggers, load distribution, and vehicle balance under operational stress. The load indicator system is also tested every 12 months or as required by the relevant Australian standards.
Our certified testing includes:
- Static Load Testing
- Dynamic Load Testing
- Commissioning & Post-Repair Testing
- Overload & Deflection Testing
- Emergency Stop Testing
Certification provided for compliance, insurance, and audit requirements.
When Is Load Testing Required?
Load testing is essential at key stages throughout a crane’s lifecycle to ensure ongoing safety, compliance, and performance.
✔ Before commissioning new cranes
✔ After major repairs or modifications
✔ Annually (for some crane types and systems)
✔ At 10-year major inspection intervals or OEM recommendations
✔ As required by insurance providers or WHS audits
Unsure what applies to your crane? Talk to our team.
The Load Testing Process
Here’s how we deliver safe, efficient, and compliant testing on-site:
1. Preparation
- Pre-test inspection and planning
- Load identification and safety setup
2. Execution
- Controlled lifting of calibrated weights or water bags
- Static and/or dynamic movement under load
3. Monitoring
- Observing lifting speed, braking, deflection and mechanical behaviour
- Using precision equipment for accurate readings
4. Post-Test Actions
- Analysis and results report
- Certification issued
- Recommendations provided if any faults are found
All results are recorded and stored for audit and compliance purposes.
Why Choose AME?
When it comes to crane load testing, AME offers the expertise, precision, and support you need to keep your operations safe, compliant, and efficient.
✔ Certified Professionals with real-world crane and lifting experience
✔ Custom Testing Plans adapted to your site and equipment
✔ End-to-End Support, from inspection through to documentation
✔ Minimal Downtime, maximum assurance